Covestro expands film production in Germany

Germany’s Covestro has started building additional production lines for its polycarbonate films. The new co-extrusion lines are scheduled for completion by the end of 2020 and will cover the increasing demand.

“With this capacity expansion, we are strengthening the Dormagen site as a competence centre for specialty films,” said Dr. Klaus Schäfer, Covestro’s Board Member for Production and Technology, at the laying of the cornerstone. “At the same time, we are investing in promising technologies and applications.” The high-quality semi-finished products are used, among other things, in cars, in medical products and in security cards.

Covestro says it is equipping the production lines with the latest technology. “We want to remain the partner of choice for our customers and in the future we will be able to supply them faster and with higher quality,” explained Dr. Thorsten Dreier, global head of Covestro’s film business.

The new lines are designed for the production of multi-layer flat films. These products, for example, play an important role in identity documents in order to embed security features and ensure the best possible protection against counterfeiting. They are also used in car interiors.

The competence centre in Dormagen, which specialises in polycarbonate flat films, houses production, a technical centre for film processing, a showroom and research laboratories. The other two German competence centres are located in Leverkusen and Bomlitz and specialise in film coating and thermoplastic elastomer films.

The investment is part of a global capacity expansion announced last year to meet the growing demand in all regions and strengthen Covestro’s position in the film market. The planned total investment of more than EUR100 million also includes an expansion of the associated infrastructure and logistics in order to shorten delivery times.

Another new production line is currently under construction in Map Ta Phut Industrial Estate, Thailand, while the conversion of the co-extrusion line in Guangzhou, China, is progressing and the first products are being delivered to customers. There, too, new film capacities will be subsequently built up. Film production in South Deerfield, US, has now been expanded and converted to around-the-clock operation.